Пластмасово инжектиране

Description

Plastic Injection Overmolding is the injection molding process where one material (usually a TPE) is molded onto a second material (typically a rigid plastic). If properly selected, the overmolded TPE will form a strong bond with the plastic that is maintained in the end-use environment. The use of primers or adhesives is no longer required to achieve an optimum bond between the two materials.

Пластмасовото инжектиране може да се използва за подобряване на много характеристики на дизайните на продуктите, включително

-Vibration damping

-Increase in comfort level

-Water resistant seal

-Sound absorption

-Електрическа изолация

Two injection molding processes dominate the manufacture of Plastic Injection Overmolding: insert molding and multi-shot injection molding.

-Insert Molding

Най-широко използваният процес за преливане на пластмасово инжектиране е формоване на вложки, при което предварително формованата вложка се поставя във форма и TPE се изстрелва директно върху нея. Недостатъкът на формоването на вложки е, че могат да се използват конвенционални единични машини за IM измерване (разходи за нови машини не са необходими), а разходите за инструментална екипировка, свързани с формоването на вложки, са по-ниски, отколкото при многократната обработка.

-Multiple Material Molding

Multiple material, also known as two-shot (or multi-shot) Plastic Injection Overmolding process, molding requires a special injection molding machine that is equipped with two or more barrels, allowing two (or more) materials to be shot into the same mold during the same molding cycle. A molder will choose multi-shot molding to reduce cycle times, achieve superior part quality and reduce labor costs.

For Plastic Injection Overmolding process selection, in general, insert molding is the process of choice when annual production volumes and local labor costs are low. For higher volume production programs (over 250,000 units annually) or areas with increased labor costs, multi-shot molding operations are the method of choice.  

Auwell offers both insert molding and multi material plastic injection overmolding process for clients’ option.

Предимства

-Rich Experience

Повече от 20 години опит в разработването и частичното производство на пластмасови инжекционни свръхформи, особено за европейския и северноамериканския пазар, със солидно разбиране на материалните, техническите и стандартите за качество в световен мащаб.

-Fast Turnaround

Generally, we provide a quotation within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell is able to deliver first sample in 6 weeks.

-Цялостен доставчик на решения

Auwell предлага всеобхватни услуги за проекти за преливане на пластмасови инжекции, като се започне от проектиране, през прототипиране, разработване на инструментариум / приспособление, вземане на проби, масово производство и до логистична и следпродажбена поддръжка.

-Rigid QC Policies

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection for Plastic Injection Overmolding orders. Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specifications.

-Flexible Payment Term

For tooling, the general payment term is 50%-50%, meant 50% deposit, 50% after first sample free. For mass production, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Свързани продукти

Plastic Injection Mold for Automotive Parts

Plastic Injection Parts

Пластмасови термоформовъчни части

Rubber & Silicone Molding

The following catalogues of plastic injection parts are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstration purpose only.